磁懸浮鼓風(fēng)機(jī)是一種輸送氣體的機(jī)械設(shè)備，其采用磁懸浮軸承、三元流葉輪、高速永磁同步電機(jī)、高效變頻器調(diào)速、智能化監(jiān)測(cè)控制等核心技術(shù)，啟動(dòng)時(shí)先懸浮后旋轉(zhuǎn)，無(wú)摩擦，無(wú)需潤(rùn)滑，三元流葉輪與轉(zhuǎn)子直聯(lián)，傳動(dòng)零損失。是一種高科技綠色節(jié)能環(huán)保產(chǎn)品。磁懸浮鼓風(fēng)機(jī)采用無(wú)接觸、無(wú)機(jī)械摩擦的磁懸浮軸承和高速大功率永磁同步電機(jī)，直接驅(qū)動(dòng)高效流體葉輪，克服了傳統(tǒng)鼓風(fēng)機(jī)和氣懸浮鼓風(fēng)機(jī)的缺點(diǎn)，具有效率高、噪音低、故障少、不需潤(rùn)滑系統(tǒng)等優(yōu)點(diǎn)，即使磁懸浮軸承發(fā)生了故障，依靠系統(tǒng)中的保護(hù)軸承，仍然可以使高速旋轉(zhuǎn)的轉(zhuǎn)子安全停機(jī)，不會(huì)導(dǎo)致設(shè)備的嚴(yán)重?fù)p壞。

　　Magnetic levitation blower is a mechanical equipment for transporting gases. It adopts core technologies such as magnetic levitation bearings, ternary flow impellers, high-speed permanent magnet synchronous motors, high-efficiency frequency converters for speed regulation, and intelligent monitoring and control. When starting, it first suspends and then rotates without friction or lubrication. The ternary flow impellers are directly connected to the rotor, with zero transmission loss. It is a high-tech, green, energy-saving and environmentally friendly product. The magnetic levitation blower adopts non-contact and non mechanical friction magnetic levitation bearings and high-speed high-power permanent magnet synchronous motors to directly drive the high-efficiency fluid impeller, overcoming the shortcomings of traditional blowers and gas levitation blowers. It has the advantages of high efficiency, low noise, few faults, and no need for lubrication system. Even if the magnetic levitation bearing fails, relying on the protective bearings in the system, the high-speed rotating rotor can still be safely stopped without causing serious damage to the equipment.

　　一、工作原理磁懸浮鼓風(fēng)機(jī)由高速電機(jī)直接驅(qū)動(dòng)，由變頻器來(lái)調(diào)速，利用主動(dòng)式磁懸浮軸承系統(tǒng)，通過(guò)可控電磁力對(duì)內(nèi)部轉(zhuǎn)動(dòng)的磁懸浮軸承進(jìn)行無(wú)接觸、無(wú)磨損的懸浮支撐，磁懸浮軸承與葉輪直接連接，傳動(dòng)零損失，以此達(dá)到成功輸送氣體而機(jī)器內(nèi)部無(wú)磨損、低噪音、無(wú)需潤(rùn)滑等效果。磁懸浮軸承的功能是實(shí)現(xiàn)轉(zhuǎn)軸懸浮。它通過(guò)內(nèi)置的位置傳感器檢測(cè)轉(zhuǎn)軸的位置信號(hào)，將此信號(hào)送入磁懸浮軸承控制器進(jìn)行調(diào)理、運(yùn)算和放大得到控制電流，再將該控制電流輸入磁軸承，產(chǎn)生對(duì)轉(zhuǎn)子可控的吸力，從而實(shí)現(xiàn)轉(zhuǎn)軸的懸浮。同步永磁電機(jī)的功能是驅(qū)動(dòng)轉(zhuǎn)子軸的旋轉(zhuǎn)。它通過(guò)變頻電源產(chǎn)生頻率可調(diào)的交變電流，將此交變電流輸入電機(jī)定子即產(chǎn)生旋轉(zhuǎn)磁場(chǎng)，帶動(dòng)轉(zhuǎn)軸高速旋轉(zhuǎn)。風(fēng)機(jī)的功能是實(shí)現(xiàn)鼓風(fēng)。隨轉(zhuǎn)軸一同做高速旋轉(zhuǎn)的葉輪帶動(dòng)空氣從渦殼的進(jìn)氣口進(jìn)入，空氣在蝸殼的導(dǎo)向與增壓作用下成為具有一定流速與壓力的氣體，最后從渦殼的出氣口鼓出，這就實(shí)現(xiàn)了風(fēng)機(jī)的鼓風(fēng)。

　　1、 The working principle of the magnetic levitation blower is that it is directly driven by a high-speed motor and regulated by a frequency converter. It uses an active magnetic levitation bearing system to provide non-contact and wear-resistant suspension support for the internally rotating magnetic levitation bearings through controllable electromagnetic force. The magnetic levitation bearings are directly connected to the impeller, achieving zero transmission loss and successfully conveying gas without wear, low noise, and lubrication inside the machine. The function of magnetic levitation bearings is to achieve shaft suspension. It detects the position signal of the shaft through the built-in position sensor, sends this signal to the magnetic levitation bearing controller for conditioning, calculation, and amplification to obtain the control current, and then inputs the control current into the magnetic bearing to generate controllable suction force on the rotor, thereby achieving the suspension of the shaft. The function of a synchronous permanent magnet motor is to drive the rotation of the rotor shaft. It generates an adjustable frequency alternating current through a variable frequency power supply, and inputs this alternating current into the motor stator to generate a rotating magnetic field, driving the shaft to rotate at high speed. The function of a fan is to achieve air blowing. The impeller, which rotates at high speed along with the shaft, drives air to enter from the inlet of the volute. Under the guidance and pressurization of the volute, the air becomes a gas with a certain velocity and pressure, and finally blows out from the outlet of the volute, achieving the blowing of the fan.

　　二、主要部件及結(jié)構(gòu)主要部件包括高速離心葉輪、磁懸浮軸承、永磁同步電機(jī)和專(zhuān)用變頻器四部分。該類(lèi)風(fēng)機(jī)采用一體化設(shè)計(jì)，其高速電機(jī)、變頻器、磁懸浮軸承和微處理控制盤(pán)等均采用一體設(shè)計(jì)和集成，其核心是磁懸浮軸承和永磁電機(jī)技術(shù)。

　　2、 The main components and structures include high-speed centrifugal impellers, magnetic levitation bearings, permanent magnet synchronous motors, and dedicated frequency converters. This type of fan adopts an integrated design, with high-speed motors, frequency converters, magnetic levitation bearings, and microprocessor control panels all designed and integrated as a whole. Its core is magnetic levitation bearing and permanent magnet motor technology.

　?。?）高速離心葉輪：葉輪采用三元流動(dòng)理論設(shè)計(jì)及參數(shù)優(yōu)化，使葉輪效率優(yōu)化，工作區(qū)域廣；其材質(zhì)采用高強(qiáng)度鍛鋁或鈦合金，抗變形能力強(qiáng)；經(jīng)過(guò)數(shù)控加工中心精密加工而成，防腐性能更好。

　　(1) High speed centrifugal impeller: The impeller is designed and optimized using the theory of ternary flow, resulting in optimized efficiency and a wide working area; Its material is made of high-strength forged aluminum or titanium alloy, with strong deformation resistance; Made by precision machining with a CNC machining center, it has better anti-corrosion performance.

　?。?）高速永磁同步電機(jī)。在電機(jī)的主軸上安裝永磁鐵，保證主軸磁性。電機(jī)的定子硅鋼片纏繞的線(xiàn)圈，產(chǎn)生震蕩磁力，在運(yùn)轉(zhuǎn)過(guò)程中轉(zhuǎn)速和震蕩磁場(chǎng)保持一致，實(shí)現(xiàn)同步。永磁電動(dòng)機(jī)采用磁懸浮軸承，具有無(wú)機(jī)械摩擦、低噪音、低振動(dòng)以及壽命長(zhǎng)的特點(diǎn)，最高轉(zhuǎn)速可達(dá)50000r/min。

　　(2) High speed permanent magnet synchronous motor. Install permanent magnets on the spindle of the motor to ensure spindle magnetism. The coil wound with silicon steel sheets on the stator of the motor generates oscillating magnetic force, which maintains the same speed and oscillating magnetic field during operation, achieving synchronization. The permanent magnet motor adopts magnetic levitation bearings, which have the characteristics of no mechanical friction, low noise, low vibration, and long service life. The maximum speed can reach 50000r/min.

　?。?）磁懸浮軸承。通過(guò)可控的電磁吸力使轉(zhuǎn)軸穩(wěn)定地懸浮，在旋轉(zhuǎn)過(guò)程中轉(zhuǎn)軸不受任何機(jī)械阻力，因此效率高、無(wú)磨損、無(wú)需維護(hù)、無(wú)需潤(rùn)滑油、輸出的空氣也絕不含油。

　　(3) Magnetic levitation bearings. Through controllable electromagnetic suction, the rotating shaft is stably suspended without any mechanical resistance during rotation, resulting in high efficiency, no wear, no maintenance, no need for lubricating oil, and the output air is free of oil.

　?。?）電機(jī)智能控制系統(tǒng)。磁懸浮鼓風(fēng)機(jī)一般采用無(wú)矢量變頻控制，用調(diào)節(jié)頻率的方法來(lái)控制永磁電機(jī)的旋轉(zhuǎn)，進(jìn)而控制鼓風(fēng)機(jī)的流量，滿(mǎn)足各種工況使用。智能控制系統(tǒng)可以預(yù)測(cè)喘振和實(shí)現(xiàn)就地控制，且設(shè)備安裝了GPRS系統(tǒng)可以實(shí)現(xiàn)遠(yuǎn)程監(jiān)控和數(shù)據(jù)傳輸。

　　(4) Intelligent motor control system. Magnetic levitation blowers generally use vector free variable frequency control, which adjusts the frequency to control the rotation of the permanent magnet motor, thereby controlling the flow rate of the blower to meet various working conditions. The intelligent control system can predict surge and achieve on-site control, and the equipment installed with GPRS system can achieve remote monitoring and data transmission.

　　三、產(chǎn)品優(yōu)勢(shì)1、科技優(yōu)勢(shì)采用主動(dòng)磁力軸承系統(tǒng)，無(wú)磨損、無(wú)潤(rùn)滑、無(wú)維護(hù)。變頻器用于控制速度，可選擇多種控制模式。采用先進(jìn)的控制系統(tǒng)，可實(shí)時(shí)監(jiān)控運(yùn)行狀態(tài)，并可遠(yuǎn)程控制，無(wú)需現(xiàn)場(chǎng)人員。采用全封閉風(fēng)冷系統(tǒng)對(duì)電機(jī)進(jìn)行加熱，確保風(fēng)機(jī)穩(wěn)定運(yùn)行。模塊化設(shè)計(jì)，維護(hù)方便快捷。

　　3、 Product Advantage 1: Technological Advantage: Adopting an active magnetic bearing system, there is no wear, no lubrication, and no maintenance. The frequency converter is used to control speed and can choose multiple control modes. Adopting advanced control system, it can monitor the operating status in real time and remotely control without the need for on-site personnel. Adopting a fully enclosed air cooling system to heat the motor and ensure stable operation of the fan. Modular design, easy and fast maintenance.

　　2、環(huán)保優(yōu)勢(shì)磁浮鼓風(fēng)機(jī)不需要潤(rùn)滑，輸送的空氣清潔。磁力軸承完全無(wú)摩擦，風(fēng)機(jī)運(yùn)行噪音低，不會(huì)影響周?chē)k公和生活環(huán)境。按150KW磁浮鼓風(fēng)機(jī)計(jì)算，每臺(tái)鼓風(fēng)機(jī)每年可減少約257噸二氧化碳排放量。

　　2. Environmental advantages: Maglev blowers do not require lubrication and deliver clean air. Magnetic bearings are completely frictionless, and the fan operates with low noise, which will not affect the surrounding office and living environment. Based on a 150KW maglev blower, each blower can reduce approximately 257 tons of carbon dioxide emissions per year.

　　3、工業(yè)大數(shù)據(jù)平臺(tái)優(yōu)勢(shì)基于工業(yè)物聯(lián)網(wǎng)的遠(yuǎn)程服務(wù)可以為客戶(hù)提供設(shè)備整個(gè)生命周期的故障報(bào)警和在線(xiàn)調(diào)試體驗(yàn)。獨(dú)特的工業(yè)大數(shù)據(jù)平臺(tái)提供了豐富的算法模型，幫助用戶(hù)從多個(gè)角度改善生產(chǎn)環(huán)節(jié)。

　　3. The advantage of industrial big data platform is that remote services based on industrial Internet of Things can provide customers with fault alarms and online debugging experience for the entire lifecycle of equipment. The unique industrial big data platform provides rich algorithm models to help users improve production processes from multiple perspectives.

　　4、節(jié)能優(yōu)勢(shì)與羅茨鼓風(fēng)機(jī)相比，磁浮鼓風(fēng)機(jī)的效率提高了30%以上。以100kW磁懸浮鼓風(fēng)機(jī)為例。與羅茨風(fēng)機(jī)相比，每臺(tái)磁懸浮風(fēng)機(jī)可節(jié)省30萬(wàn)千瓦時(shí)以上的電能和20萬(wàn)元以上的電費(fèi)。

　　4. Compared with Roots blower, the efficiency of maglev blower has been improved by more than 30% due to its energy-saving advantages. Taking a 100kW magnetic levitation blower as an example. Compared with Roots blowers, each maglev blower can save over 300000 kilowatt hours of electricity and over 200000 yuan in electricity bills.

　　5、低維護(hù)成本優(yōu)勢(shì)磁性軸承完全無(wú)摩擦，降低了產(chǎn)品損壞的可能性，鼓風(fēng)機(jī)的使用壽命可達(dá)到20年以上。磁懸浮鼓風(fēng)機(jī)易于維護(hù)，只需定期更換過(guò)濾器。磁浮鼓風(fēng)機(jī)不需要潤(rùn)滑系統(tǒng)，節(jié)省潤(rùn)滑油和清潔成本電機(jī)采用直接連接驅(qū)動(dòng)，體積小、重量輕、節(jié)省空間。國(guó)內(nèi)生產(chǎn)可以保證備件的及時(shí)供應(yīng)。

　　5. The low maintenance cost advantage of magnetic bearings is completely frictionless, reducing the possibility of product damage. The service life of the blower can reach more than 20 years. The magnetic levitation blower is easy to maintain and only requires regular replacement of the filter. The maglev blower does not require a lubrication system, saving lubricating oil and cleaning costs. The motor is directly connected and driven, which is small in size, light in weight, and space saving. Domestic production can ensure timely supply of spare parts.

　　本文由 磁懸浮鼓風(fēng)機(jī)  友情奉獻(xiàn).更多有關(guān)的知識(shí)請(qǐng)點(diǎn)擊  http://m.kingwanlan.com/   真誠(chéng)的態(tài)度.為您提供為全面的服務(wù).更多有關(guān)的知識(shí)我們將會(huì)陸續(xù)向大家奉獻(xiàn).敬請(qǐng)期待.

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